Manufacturing businesses in India, and what technology actually fixes

Predictive maintenance for CNC and assembly lines

The problem. Unplanned machine downtime kills delivery schedules and forces costly overtime or spot buys from neighbours.

What we build. A vibration, current-draw and temperature sensing pipeline on your critical assets with an ML model that flags bearing wear, misalignment and motor degradation days before failure — alerts routed to your shift in-charge via WhatsApp or shop-floor display.

What changes. You see a fault warning on a milling machine three days before it throws a bearing seizure, and reschedule the job before the line stops.

You probably need this if: Your maintenance log shows the same spindle replacement every 18 months — you've never caught it early enough to plan around it.

Delivered as Custom AI Build from ₹2,00,000 one-time

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Vision-based quality inspection at line speed

The problem. Surface defects, wrong labels and assembly errors slip through human QC and reach the customer, triggering returns and reputation damage.

What we build. A camera + edge-inference station mounted at your final inspection point that classifies parts as pass/fail/reject in real time, with logged images and monthly defect-type reports you can share with your vendor or process team.

What changes. Your customer return rate for cosmetic and assembly faults drops because the system catches them before the box is sealed.

You probably need this if: Your SQE sends you a complaint PDF with a photo of a scratch that should have been obvious on the line — and it happened again last week.

Delivered as Custom AI Build from ₹2,00,000 one-time

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Demand-aware inventory and raw-material planning

The problem. Working capital sits in slow-moving stock while critical inputs run out, forcing emergency purchases at worse rates.

What we build. An AI model trained on your historical BOM consumption, purchase history and sales forecasts that recommends reorder points and safety stock levels per SKU, integrated into your existing procurement workflow rather than replacing it.

What changes. Your stores in-charge stops getting calls about missing fasteners at 4 PM because the system flagged the reorder two weeks earlier.

You probably need this if: You have three separate Excel sheets — one for raw material, one for finished goods, one for WIP — and none of them talk to each other.

Delivered as Custom AI Build from ₹2,00,000 one-time

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Shop-floor production planning and dispatch automation

The problem. Production scheduling is still done by hand on spreadsheets, so priorities shift constantly and your dispatch team is always firefighting.

What we build. A lightweight internal tool that takes your order book, machine capacity and material availability, then auto-generates daily shift-wise job cards and dispatch sequences — with change notifications pushed to supervisors' phones when priorities change.

What changes. Your planning head stops pulling all-nighters to re-sequence the week after a cancellation, and dispatchers get their job list before the shift starts.

You probably need this if: Your planner has been building the same Thursday schedule by hand for two years and you're not sure anyone else could do it if they left.

Delivered as Workflow Automation & AI Agents from ₹39,999 one-time

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AI safety monitoring for hazardous zones

The problem. Worker injuries and near-miss incidents go unreported because no one is watching the floor continuously, and corrective action is always reactive.

What we build. A camera-based system at your high-risk stations (press brakes, forklift routes, chemical handling) that detects PPE non-compliance, restricted-zone entry and abnormal posture, triggering instant alerts to floor supervisors and maintaining an incident register for your safety audits.

What changes. Your EHS head gets a weekly dashboard of violations instead of scrambling after an injury report, and the near-miss count drops because behaviour corrects when people know it's being watched.

You probably need this if: Your last IRMA or ISO 45001 audit came back with a finding about 'lack of continuous monitoring of high-risk operations.'

Delivered as Custom AI Build from ₹2,00,000 one-time

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Energy cost optimisation across production shifts

The problem. Your power bill per unit keeps rising because energy is consumed inefficiently across shifts and there's no visibility into where the waste is.

What we build. A sub-metering and analytics layer that breaks down energy consumption by machine, shift and product variant, then surfaces the highest-cost-per-unit lines and abnormal idle-load patterns your energy manager can act on.

What changes. You identify that one furnace runs at 80% load for three extra hours each night doing nothing productive, and shut it down — cutting a visible chunk off your next bill.

You probably need this if: Your factory electricity cost per unit has gone up for six months running and you can't point to a single reason why.

Delivered as Custom AI Build from ₹2,00,000 one-time

See details & order Ask a question first

How do I know if we need predictive maintenance for cnc and assembly lines?

You probably need this if Your maintenance log shows the same spindle replacement every 18 months — you've never caught it early enough to plan around it. Once it is running, you see a fault warning on a milling machine three days before it throws a bearing seizure, and reschedule the job before the line stops.

How do I know if we need vision-based quality inspection at line speed?

You probably need this if Your SQE sends you a complaint PDF with a photo of a scratch that should have been obvious on the line — and it happened again last week. Once it is running, your customer return rate for cosmetic and assembly faults drops because the system catches them before the box is sealed.

How do I know if we need demand-aware inventory and raw-material planning?

You probably need this if You have three separate Excel sheets — one for raw material, one for finished goods, one for WIP — and none of them talk to each other. Once it is running, your stores in-charge stops getting calls about missing fasteners at 4 PM because the system flagged the reorder two weeks earlier.

How do I know if we need shop-floor production planning and dispatch automation?

You probably need this if Your planner has been building the same Thursday schedule by hand for two years and you're not sure anyone else could do it if they left. Once it is running, your planning head stops pulling all-nighters to re-sequence the week after a cancellation, and dispatchers get their job list before the shift starts.

How do I know if we need ai safety monitoring for hazardous zones?

You probably need this if Your last IRMA or ISO 45001 audit came back with a finding about 'lack of continuous monitoring of high-risk operations.' Once it is running, your EHS head gets a weekly dashboard of violations instead of scrambling after an injury report, and the near-miss count drops because behaviour corrects when people know it's being watched.

How do I know if we need energy cost optimisation across production shifts?

You probably need this if Your factory electricity cost per unit has gone up for six months running and you can't point to a single reason why. Once it is running, you identify that one furnace runs at 80% load for three extra hours each night doing nothing productive, and shut it down — cutting a visible chunk off your next bill.